Electronics Manufacturing Services-and-SMT

Polyfit: Your Partner in Comprehensive Electronics Manufacturing Services (EMS) and Surface Mount Technology (SMT) solutions

At Polyfit, we specialize in delivering top-notch Electronics Manufacturing Services (EMS) and Surface Mount Technology(SMT) tailored to various industries and applications. Our dedication to quality, innovation, and customer satisfaction distinguishes us in the competitive electronics manufacturing sector.

 

Polyfit is a A-Level SQ Certified Company

INJECTION MOULDING

Injection Moulding

Polyfit offers advanced injection moulding solutions for a wide range of product sizes and complexities.

Our capabilities include:

  • Horizontal, vertical, two-platen, twin-color, and all-electric machines
  • Fully automated robotics for consistent, efficient production
  • AI-powered vision systems for real-time defect detection
  • Centralized raw material feeding with auto-dehumidifiers for optimal quality

Our streamlined shop floor features calibrated auxiliary systems, tonnage-specific cranes, and SMED practices for fast, efficient tool changes.

Pad Printing

Pad printing is an efficient method for transferring 2D images onto 3D automotive parts, including curved and irregular surfaces. It delivers sharp detail, vibrant color, and strong adhesion using specialized inks suited to various materials. A soft silicone pad adapts to complex shapes for precise image transfer. This process is ideal for branding, markings, and customization. High-performance pad printing machines ensure consistent quality, excellent registration, and durability—making them essential for demanding automotive applications.

Surface Mount Technology

Surface Mount Technology (SMT) involves mounting electronic components onto printed circuit boards with high precision. At Polyfit, our 10K class cleanroom supports a fully automated production line featuring advanced pick-and-place machines capable of placing up to 90,000 components per hour. Our process includes solder paste inspection, automated optical inspection, and an auto-rejection conveyor to ensure continuous quality control. A comprehensive Management Information System (MIS) oversees the entire operation.

Our SMT quality lab is equipped with essential tools like a thawing machine, viscometer, stencil illumination, and baking oven, guaranteeing top-notch, defect-free PCBs. We also provide MSL-compliant storage and packaging to maintain component integrity. Additionally, our R&D team specializes in reverse and value engineering projects.

Our Services

PCB Assembly

Using advanced equipment and techniques, we provide precise and efficient PCB assembly, including SMT, through-hole, and mixed technology assemblies.

Testing and Quality Assurance

We ensure high-quality products through rigorous testing and quality assurance processes, including ICT, functional testing, AOI, and X-ray inspection.

Supply Chain Management

Our robust supply chain management solutions ensure timely, cost-effective delivery of components and materials, supported by global sourcing and strategic partnerships.

Prototyping and Production

From rapid prototyping to full-scale production, our flexible systems handle both small and large runs efficiently and precisely.

Aftermarket Services

We offer comprehensive repair and refurbishment services, ensuring your products perform optimally throughout their lifecycle.

Why choose us?

Experienced Team

Our seasoned professionals bring extensive expertise in electronics manufacturing.

Cutting-Edge Technology

We use the latest technologies and best practices to deliver superior products and services.

Custom Solutions

We tailor our EMS solutions to meet your specific needs and business goals.

Commitment to Sustainability:

We adopt sustainable practices that minimize environmental impact and promote social responsibility.

World-Class Electronics Manufacturing Services Across All Industries

We provide end-to-end Electronics Manufacturing Services to numerous industries.

Automotive
Medical Sector
Charging Station
Telematics
Defense
Electric vehicle
Telecom
Power Sector
At Polyfit, we turn your ideas into reality. Our comprehensive EMS solutions support every step of your product development and manufacturing journey. Partner with us for innovative, reliable, and cost-effective EMS solutions.

Contact us today to achieve your electronic manufacturing goals.